They cater to the crowd. We cater to you.

one hundred eight measurements per helmet

Our KAV Fit App captures 18 facial features, using 2 image dimensions per photo across 3 images, resulting in a total of 108 measurements per helmet.

With a few simple taps, our advanced 3D technology will capture your unique contours for a helmet that’s made exclusively for you.

The whole process from order to delivery of your custom helmet takes as little as two weeks + shipping.

How it works:

1: Order & Scan

After your purchase you will receive an order confirmation email with a link to download our KAV Fit App.

Using just three photos, our app captures every contour, every curve of your head, ensuring your helmet is crafted to match your unique shape.

2: Fit Confirmation

After receiving your scan, we 3D print a "Fit Cap" mirroring your future helmet's interior. This cap is sent to your doorstep, allowing you to experience the fit and comfort firsthand.

Your Fit Cap, comes with a QR code that you scan providing options to approve the fit or request adjustments, ensuring your helmet will be perfect.

3: Craft & Delivery

Once you approve the fit cap, our experts start the meticulous process of crafting your helmet. We adjust every detail to match your unique head shape, ensuring optimal comfort and protection.



Our belief in our helmets extends beyond words to action. With our Custom Guarantee, we're inviting you to experience a revolution in personal safety, merging advanced protection, comfort, and a perfect fit.

Test your new helmet that was customized to your exact measurements in the most rigorous conditions. Push the boundaries and ride hard. If within 90 days, you don't agree that our helmet is the best fitting you've ever experienced, we'll give you a full refund (or product swap).

We do ask all customers to go on at least five rides with their new helmet before starting a return or exchange so that your head has enough time to adjust to KAV's unique feel + support!

For any questions, please reach out to