Step into a new era of helmet technology with KAV. Our groundbreaking Hex Honeycomb Structure™, created using advanced 3D printing techniques, is a game-changer in the field of personal safety. Each helmet is expertly tailored to your head contours, creating a crumple zone which is designed to shear or compress upon impact. This unique mechanism delivers unrivaled protection in all directions, eliminating the need for the extra layers or the Multi-directional Impact Protection System (MIPS) found in traditional helmets.

They produce. We perfect.

With a few simple taps, our KAV Fit App will capture your unique contours, for a helmet that’s made exclusively for you.

Our advanced 3D technology captures 18 facial features, using 2 image dimensions per photo across 3 images, resulting in a total of 108 measurements per helmet. This ensures that every facet of your helmet aligns precisely with your individual contours.


"Made in the USA" is more than a label; it's a commitment. It's about embracing innovation, pursuing excellence, and challenging the status quo. It shows our dedication to redefining what domestic manufacturing can be: technologically advanced, personalized, and sustainable.

When you choose KAV, you're not just choosing superior safety and comfort - you're supporting a better way of doing business, a way that values people and quality.

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“This thing fits so UNBELIEVABLY PERFECT because, it’s My Head. It’s Amazing”

Tyler "The Vegan Cyclist" Pearce

U.S. Ultra Distance Road National Champion, Content Creator & Family Man Extraordinaire

The fit is absolutely perfect all around, as it damn well should be considering it was custom 3D-printed just for me based on physical measurements!

James Huang

Escape Collective, Bike Mechanic, Workaholic, Incessant Tinkerer & Bread Baker.

"I actually love the Kaze so much!"

I think it feels more secure on my head, and the sweat management was something I was really looking forward to, so I love that.

Skyler E _ Palo Alto, CA

Time Magazine: BEst Inventions 2022

TIME revealed its annual list of the Best Inventions, which features 200 extraordinary innovations changing our lives.

"This sleek helmet makes an argument that safety and custom-fit comfort can go hand in hand."

Red Dot Award: Product Design

“In search of good design” – the Red Dot Design Award is one of the world’s largest design competitions. The Red Dot Label has become established internationally as one of the most sought-after marks of quality for good design.


The Design & Innovation Award is both a seal of approval and the benchmark achievement for the bike industry’s highest-performing products.